UPM Raflatac, a global supplier of innovative and sustainable labeling materials, announces plans to open a new state-of-the-art terminal in Vancouver, Washington early next year. The new facility will strengthen UPM Raflatac’s network of terminals across North America and expand the company’s slitting and distribution capacity. This investment will also further improve product quality, benefiting customers across the western U.S. and Canada.

“We chose Vancouver, Washington as the site of this new state-of-the-art facility because of its strategic location to best service our expanding customer base, as well as the growing market in the Pacific Northwest and in California,” stated Tim Kirchen, Senior Vice President, UPM Raflatac, Americas.

UPM Raflatac is continually investing in operational advancements that will enable the success of their customers and meet the growing demand for pressure sensitive labels. Their new terminal will house multiple slitters and a large warehousing space to enable storage of high-quality film and paper laminates, as well as specialty products.

“We will have a significant increase in slitting capacity for various label material types, including wine and food. This new facility will greatly benefit our current and future customers across the western U.S. We look forward to further cultivating these relationships and starting new ones,” stated Christian Szameit, West Region Sales Director, UPM Raflatac, Americas.

Construction on the new facility is underway, and production is expected to begin in the spring of 2023.

UPM Raflatac
UPM Raflatac is leading in sustainable labeling through our innovative self-adhesive label materials and services. We offer high-quality paper and film label stock for branding and promotion, informational labels, and labels with functionality. We operate a global network of factories, distribution terminals and sales offices. Our company employs around 3,000 people and made sales of EUR 1.7 billion (USD 1.9 billion) in 2021. UPM Raflatac is part of UPM. Find out how we are labeling a smarter future beyond fossils at www.upmraflatac.com.

Ahlstrom-Munksjö, Metsä Fibre and 3M, with the help of Earthworm Foundation, continue their close collaboration in responsible wood sourcing. This year the partnership concentrates on the Kainuu region, Finland, where the different parties will conduct research on current forestry practices and future practices linked to Kemi Mill expansion in the area. Based on the results, the three companies will develop their operations and continue collaboration among each other and other stakeholders to pursue sustainability in wood sourcing.

Metsä Fibre, the world’s largest producer of bleached softwood pulp and a globally significant manufacturer of sawn timber; Ahlstrom-Munksjö, a significant wood pulp consumer; and 3M, a global producer of paper-based products, seek to advance environmental performance and sustainability throughout their operations and supply chains. Bringing all supply chain actors together promotes responsible practices from forests to customers.

“Ahlstrom-Munksjö is committed to providing transparency along the supply chain, from forests to fiber-based materials, and to deploying sustainable practices. This unique collaboration is stepping up the supplier-customer relationship, beyond purely commercial benefits, to include people who live and work in the sourcing region. We collectively engage in forest and biodiversity protection, and development of local interests,” said Maud Laverroux, Manager, Sustainable Operations at Ahlstrom-Munksjö.

The partnership, which started in 2019, has mainly focused on responsible wood sourcing in the value chain from forests to end-products. This year, the companies will conduct research in Kainuu, Finland to collect views on the local forestry practices. Research will be organized by Earthworm Foundation, a global non-profit that transforms supply chains by partnering and innovating with the private sector, governments, communities and civil society to create solutions to environmental and social challenges.

“At Metsä Fibre, sustainability and responsibility are an integral part of everything we do. We have ambitious 2030 sustainability targets that help to pave the path towards a low-carbon society. We see that proactive sustainability collaboration with customers and other stakeholders is beneficial for us and also for the entire value chain. We are highly committed to driving responsibility not just in our own operations but also within the industry.” said Marko Ruottinen, Sustainability Manager at Metsä Fibre.

Finnish forests have areas important for their biodiversity, and as a carbon sink and  source of livelihood for local residents, as well as community well-being. Therefore, it is crucial to understand local views and challenges to ensure sustainable operations in the area. Earthworm will conduct interviews with different stakeholders to understand possible issues and development areas related to regional forestry practices. Based on the results, partners will determine with relevant stakeholders what steps, if any, can be taken towards achieving a more sustainable balance between different forest values.

“At 3M, sustainability is tied to shared global needs. For the world to have a sustainable future, many challenges must be addressed, including the limited availability of natural resources and a global climate crisis. We understand that our impact, as we improve our business, our planet, and every life, can be far greater when we collaborate with our suppliers, customers, and communities. This is the continued story of our promise to help solve the world’s greatest challenges,” said Geertje Pollaris, Responsible Sourcing Leader for 3M EMEA Region.

Ahlstrom-Munksjö in brief
Ahlstrom-Munksjö is a global leader in combining fibers into sustainable and technical advanced specialty materials. Our purpose is to Purify and Protect, with Every Fiber, for a Sustainable World. Our vision is to be the Preferred Sustainable Specialty Materials Company for all our stakeholders. We serve five growing and distinctive end markets, which form the basis for our five divisions: Filtration, Food & Consumer Packaging, Healthcare, Building Materials, and Technical Materials. Our annual net sales 2021 amounted to EUR 3.1 billion and we employ some 8,000 people. Read more at www.ahlstrom-munksjo.com

Ever since the SP 102-CE Autoplaten® stole the show at drupa in 1982, BOBST’s flatbed die-cutters with cam-driven movement have paved the way for mass production of high-quality consumer goods. This year marks the 40th anniversary of the revolutionary mechanism that made it all possible.

“Often copied but never equalled,” is how Marco Lideo, Head of Product Line Die cutter Stampers, Flexo, Litho Lam describes BOBST’s cam-driven platen system, which was first granted a patent back in 1982 and subsequently launched at drupa that same year. Originally devised by inventor and engineer Georges Polic, it still remains one of the greatest innovations in die-cutting technology after 40 years on the market.

This unique mechanism for the cutting station in the Autoplaten® press – which itself was invented by BOBST and launched in 1940 – has been implemented across evolutions of the company’s world-leading portfolio of flatbed die-cutters. Customers across the globe have benefited from the much smoother operation and faster speeds enabled by this invention, which allowed the first SP 102-CE model to deliver a record-breaking 10,000 sheets per hour.

“Right from the very early days, BOBST has led innovation in die-cutting with superior technologies and machines that supported the acceleration of the consumer-oriented market,” said Mr Lideo. “From the early 1980s, when mass consumption first took hold, to today’s e-commerce driven society, BOBST continues to provide solutions capable of supplying products at the most competitive productivity rate thanks to revolutionary mechanisms that allow for easy integration into the substrate converting process.”

The patented cam platen technology, which is still the reference point in the industry today, drives the current VISIONCUT, EXPERTCUT and MASTERCUT 106 and 145 models, the SP 162 CER, and the MASTERFOIL 106, along with many legacy machines that have withstood the test of time. Such is the quality of the early flatbed die-cutters that many are still in operation after decades of faithful service, providing customers with enviable speeds and high productivity, year in and year out.

Success based on BOBST die-cutting technology

To mark this amazing achievement, BOBST invited a group of long-standing customers to an anniversary celebration in Switzerland, to thank them for their loyalty and commitment. Hosted at the Competence Center in Mex, the visitors were given a presentation of the product line, a tour of the factory, and the demonstration of the MASTERCUT 1.65, NOVACUT 106 with ACCUREGISTER and the Digital Inspection Table, before enjoying a celebratory lunch.

Speaking to representatives from some of the big companies that attended the event, it is clear that the BOBST die-cutting technology has contributed to the success of their businesses. This is evidenced by the fact that they all continue to put their trust in the Swiss manufacturer.

One such customer is Leopold GmbH Verpackungen in Germany, which processes more than 65,000 tons of carton each year across its three production plants. The company has a total of 11 cam-driven BOBST machines, including five 145 PER die-cutters lined up in a row on the production floor of Works III. “BOBST is more than just a supplier. They have been a reliable partner for us for over 20 years now – from initial consultancy to operations and services – and the machines always deliver superb quality and reliability,” said Valeri Lach, Head of Works III. “We serve a very wide range of segments, and the versatility, high productivity and unbeatable product quality of the BOBST equipment help us fulfil any market requirements.”

LIC Packaging in Verolanuova, which celebrates 70 years in corrugated board production this year, is another loyal customer with a host of BOBST equipment at its disposal. Technical Services Manager R&DRenato Pietta also praised the product quality, but added, “Productivity is a given and so is the high quality; it is the longevity of the BOBST machines that is the real differentiator, coupled with the excellent after-sales service. The comprehensive Maintenance+ program continues to be an important deciding factor for us.”

Founded in Trieste, in Italy, in 1868, Modiano specializes in the production of playing cards and other paper products. The company has three BOBST die-cutters for producing folding carton boxes. Speaking about BOBST as a supplier, partner and innovator, President Stefano Crechici said, “I see BOBST as an innovation leader in this market; a company that is serious and a trusted partner for us. To be honest, I never really looked at the competition, because I know and trust BOBST for its reliability and after-sales service – and we trust in the proven longevity of the equipment.”

“As we celebrate an incredible 40 years of cam-driven platen technology and the many, many businesses that have benefited from this innovation over the years, we also look ahead to many more opportunities for our customers to break productivity records and secure their futures with BOBST die-cutting technology as a foundation,” concluded Mr Lideo.

About BOBST
We are one of the world’s leading suppliers of substrate processing, printing and converting equipment and services for the label, flexible packaging, folding carton and corrugated board industries.

Founded in 1890 by Joseph Bobst in Lausanne, Switzerland, BOBST has a presence in more than 50 countries, runs 19 production facilities in 11 countries and employs more than 5800 people around the world. The firm recorded a consolidated turnover of CHF 1.563 billion for the year ended December 31, 2021.

www.bobst.com

According to Dave Warner, General Manager at Commerce Label, Inc. (CLI), the reason the company decided to add to its existing digital capability with a hybrid was to ‘improve efficiency and maximize output’. This might appear a bold statement from a company that has enjoyed more than a decade of successful digital label production but makes a whole lot more sense when you look at the background to its products and portfolio of customers.

Commerce Label began life in 1991 and operates today from a modern and well-equipped 22,000 sq.ft. facility in Plymouth, MN. Founded by a group of local print professionals, it’s owned and managed today by Jim and Bobbi Senske, Dave Warner, and Adam Schafer. From the early days, CLI focused on using its print and converting expertise to develop relationships and establish a business that was both reliable and trustworthy, focusing on UL/CSA and durable goods.

Adam Schafer, VP Sales & Marketing stated: “We build trust with local customers including product innovation in label applications to UL/CSA compliance. We want CLI to be the ‘go-to’ expert for producing the right label for each application.” The process has clearly worked, because today CLI prides itself on providing print and converting expertise on each inquiry and has secured an extensive customer portfolio that spans many industries.

Brought up on narrow web flexo technology with up to 11-color capability, including a Mark Andy 2200, CLI first invested in digital technology in 2009 with the installation of UV-inkjet press. Explaining this decision, Dave Warner said: “At the time it was a choice between inkjet and toner technology as standalone machines with offline finishing and converting. We chose inkjet because it offered the durability we needed to service our UL/CSA and compliance label customers.”

Move the clock forward 12 years, and the choice facing CLI when it looked to add new digital technology was that things had changed drastically, especially with the advent of hybrid presses. Having performed offline digital finishing for more than 10 years, CLI was keen to see what a hybrid could offer as a means of streamlining manufacturing and maximizing output. Because of the company’s growing need to supply a wide spectrum of SKUs and volume mix, coupled with higher production flexibility, the combination of flexo and digital print technology and inline converting in one hybrid machine was an attractive proposition.

Asked why Mark Andy ended up as the preferred supplier in preference to other manufacturers, Dave Warner stated: “Mark Andy has always been a great partner not only supplying press equipment but also in its dedicated after-sales customer support. When we looked closely at hybrid presses, Mark Andy was the obvious choice because of its engineering capabilities and customer commitment.”

The result was the installation of one of the new Mark Andy Digital Series iQ digital/flexo presses in July 2022. The Digital Series iQ is based on a fully servo-driven Mark Andy Evolution Series flexo platform integrated with a Domino N610i UV-inkjet engine. It is capable of printing 600 x 600dpi in up to seven inkjet colors (CMYKOV + WW) at production speeds up to 230ft/min (70m/min) in high-speed mode or 164ft/min (50m/min) in high-quality mode on a 13” (330mm) web width.

The newly installed Digital Series iQ at CLI’s production facilities in Plymouth is specified with two flexo units before and two after the inkjet engine, which itself has the extended color gamut. The line also has semi-rotary die cutting, web turn bars, and capabilities for cold foil, lamination, and slitting. These extra options were chosen for their ability to handle many of the various embellishments that CLI has traditionally offered its customers, and best of all, the Digital Series iQ has significantly improved speed to market because of its one-pass process, as well as reducing upfront costs.

Asked how he splits jobs between hybrid and flexo, Dave Warner explained: “We analyze job size and complexity and determine the best fit between traditional flexo and producing the job on the Digital Series iQ, taking the product quality and total costs, including prep, into consideration. We are accustomed to this flexo versus digital analysis for the past decade but the Digital Series iQ gives us expanded parameters owing to its width capabilities, inline options, print quality, extended gamut, and print speed.”

According to Adam Schafer, the Digital Series iQ has extended the company’s capabilities as well as added capacity. It has also given us the confidence to service customers with many more SKUs. “We are running new work on it as well as work transitioned from our current digital and flexo presses. The markets we are supplying include industrial goods, durables, electronics, and OEMs, and on the consumer side, labels for nutraceuticals, the food and beverage sector as well as health and beauty.”

Looking ahead, the company will continue to be a solutions provider to its current and future customers, utilizing the wealth of knowledge and expertise accumulated by its staff over the years. Specifically, the company has seen an expansion in the health and beauty and nutraceuticals markets in the past few years including GMI certification. “We will continue to be dedicated to sustainability in design and practice, and engaged in ongoing developments with our trade association, TLMI, where we seek and advocate the least environmental impact towards high performance for our customer’s applications, as well as providing recommendations in design for recycling of labelled containers,” Schafer added.

Concluding for Mark Andy, Sales Manager Ted Bright commented: “To have communicated the Mark Andy hybrid benefits to a quality label converter like CLI and agreed its value as the right production tool for their customers, product portfolio, and ultimately their profitability, says as much for the long-term cooperation between the two companies as the importance of the technology itself and the support involved in ensuring the success of their investment. We are very proud of that relationship and honored to be one of their preferred suppliers. They, like us, believe that hybrid is the way forward.”

About Mark Andy Inc.
Mark Andy is a pioneer of the graphic arts and printing industry. As the world’s leading manufacturer of narrow- and mid-web printing and finishing equipment, it supplies leading global brands, including Mark Andy and Presstek printing presses, Rotoflex finishing solutions, as well as a complete line of Mark Andy Print Products consumables and pressroom supplies. All products are backed by the largest customer support team in the industry, minimizing downtime and helping customers be profitable, efficient and at the forefront of innovation. Mark Andy does what it takes to understand each customer’s unique business, the challenges they face and the pressures they feel. It strives to provide products and services that help customers solve their problems and solutions that go a step further, allowing them to excel in their day-to-day operations, ultimately increasing productivity and reaching their full potential. For more information, visit www.markandy.com

Milwaukee, WI – Label Traxx, a leading provider of Print MIS/ERP solutions for the labels and flexible packaging segment, announces today the intent to merge with its two key partners: Siteline (web-to-print and sales portal/CRM) and Batched (automated scheduling and capacity planning). This merger will create the industry’s only fully integrated, end-to-end production solution designed specifically for the labels and flexible packaging market. Label Traxx representatives will be available to discuss this merger at LabelExpo Americas 2022, scheduled for 13 to 15 September 2022 at the Donald E. Stephens Convention center in Chicago. Label Traxx will be located in Booth 5920 at the show.

Close Collaboration Results in Seamlessly Integrated Solution

For the last six years, Label Traxx has collaborated with Siteline to develop and deploy a web-to-print solution that enables label customers and distributors to reorder, approve artwork, pay invoices, and manage their label product catalogs online. Siteline’s software integrates seamlessly with Label Traxx to provide a modern customer experience while maintaining Label Traxx as the system of record. Customer experience with this integration has reduced the time jobs spend in customer service by two days or more, resulting in jobs getting to press faster.

For the last three years, Label Traxx has collaborated with Batched to develop and deploy production optimization solutions specifically targeting the unique needs of label printing; including automated scheduling, capacity planning and operational dashboards. The Batched solution enables production teams to thrive under the pressures of supply chain constraints, the growing demand for short run digital, and shorter turnaround times along with more traditional, long run flexo operations. This integration allows production operations to more efficiently schedule and manage increasingly complex, multi-step production environments.

“We are approaching our 30th year in business; over the last six years we have cultivated partners to accelerate our innovation. Now it’s time to consolidate the portfolio and the teams to bring a well-coordinated and seamless solution to the industry,” said Ken Meinhardt, Label Traxx Co-Founder.

Real-World Development Based on Actual Customer Needs

The shared history and ethos of these companies make this merger a culmination of many years of partnership. All three solutions have roots back to ILS Labels of Ohio and its former owner, Jay Dollries. Label Traxx and ILS collaborated on their traditional flexo workflows as well as support for each new HP Indigo press, and Siteline and Batched were solutions built to meet ILS Labels’ evolving and growing business needs.

Label Traxx, Siteline, and Batched have similar cultures, believing that software that delivers a return on investment is built iteratively with the customer, not theoretically by committees several steps removed from the customer’s reality.

Traditionally, web-to-print as a solution segment in the print industry has either focused on direct-to-consumer applications (B2C) or specific solutions for customers who have large catalogs that need to be ordered by large groups of people (e.g., franchises, sales teams, resellers). Siteline is a web-to-print solution designed specifically for the current customers of labels and packaging printers. These brands exchange hundreds of emails daily with their labels and packaging partners, which can cause confusion, errors and delays. Siteline is specifically designed to improve how label buyers interact with printers, consolidating these communications into a single view.

“I have been in the commercial web-to-print space for 25 years,” commented Jennifer Matt, Siteline’s founder. “In 2017, I immersed myself in the label segment with Steve Smith, founder of Lightning Labels and Wizard Labels. My company helped evolve Wizard Labels from a prototype to a scalable B2C solution as well as integrating it to Label Traxx at ILS. I saw the need for a specific solution to address the tremendous labor required in customer service as well as the need for an online portal for existing B2B customers. Siteline is designed to provide customers convenient online access which results in jobs on press days faster using less labor.”

Label converting is more than just printing, it can involve three, four, five, and sometimes six different machines in a single order. Scheduling at any scale has exceeded the capacity of even the most skilled and tenured employees. Schedulers deserve a set of tools that enable them to thrive under these complex situations.

“Batched is focused on deploying tools to support the operations and supply chain functions of the label printer,” Matt Murphy of Batched stated. “We started with automating the scheduling process and have since added capacity planning and operational dashboards. These dashboards allow the printer to literally measure their ROI daily. Our roots are in the shop floor, and we know how important it is for software to make the lives of our customers easier, as well as add real value and profit back into the business.”

Organizational Consolidation Supports a Unified Approach, Seamless Experience for Customers

For the last year, Label Traxx, Batched, and Siteline have been working diligently to consolidate operations across sales, support, professional services, and product development. This consolidation results in a unified approach to supporting existing customers, building a team that has complementary skills sets. The unified solution includes the Label Traxx trusted system of record using a data model built over the last three decades in collaboration with some 500 global customers. Siteline provides the front-end web application for optimizing the front office, and Batched provides the web application for optimizing the production floor.

The ownership / leadership group will consist of Ken Meinhardt (Label Traxx), Jennifer Matt (Siteline), and Matt Murphy (Batched), with no outside investors. Rob Mayerson will lead day-to-day activities and the consolidation of operations as President. “Label customers of all sizes are participating in rapid consolidation,” Mayerson noted. “We are investing in the ability to service growing organizations with the upcoming release of Label Traxx Enterprise, which will support multi-site operations. Siteline and Batched are tightly integrated into Label Traxx while at the same time ‘loosely coupled’ to Label Traxx which means that in mixed ERP environments, Siteline and Batched will be able to work across the Enterprise. The new REST API from Label Traxx will extend the ability to connect Label Traxx to external systems.”

The merger solidifies an already tightly integrated end-to-end solution for the labels and packaging space, positioning it well for future development, including migration to the cloud.

“Label Traxx is looking forward to this new step in its journey to provide a best in class, end-to-end, solution for its customers,” Meinhardt added.

For more information about this end-to-end, fully integrated solution for labels and flexible packaging, visit labeltraxx.com.

About Label Traxx
Label Traxx is the leading MIS/ERP solution for the labels & flexible packaging segments of the printing industry. With 30 years of expertise serving 500 worldwide customers, Label Traxx is recognized as a proven partner who can help you modernize your business. The team is passionate about using deep experience and technology to improve the lives and businesses of their customers. For more information, visit labeltraxx.com.

About Siteline
Siteline is an online web-to-print platform built specifically for the labels and flexible packaging challenges of order entry, artwork approval, and customer catalog management, especially as the number of smaller orders continues to grow and turn times decrease. Born from an organization with 25+ years of consulting and software development experience and by an industry thought leader who has helped dozens of printing and packaging companies modernize, Siteline creates customer loyalty through the convenience of self-service and delivers jobs to press days faster by optimizing the efficiency of your customer service organization.

About Batched
Batched is an advanced planning and scheduling solution to automate and optimize your manufacturing process. Born out of first-hand experience on the production floor, Batched was built to solve the toughest challenges that printers and packaging converters face in today’s ever-changing and challenging manufacturing environment.

Vetaphone Support Technician Karsten Ahlmann Jensen gives a brief tutorial on how to look after your corona treater to ensure top performance and a long working life.

With a narrow web market share of more than 80% in the developed regions, Vetaphone is best placed to advise converters on how to make the most of their investment.  The company’s range of corona treaters for narrow web applications spans widths from 350mm to 850mm, with single- or double-sided models, and generator power ratings from 1kW to 10kW, fitted with remote control and a variety of interfaces to integrate with the existing press controls. With a small footprint, and the ability to be mounted in any position on the line, including at right-angles or inverted, Vetaphone corona treaters are universal in their application.

But, like all machinery, good and regular maintenance is the key to ensuring optimal performance and reliability, so here are a few important points that all narrow web converters need to know.

Before you start:

·Make sure the initial set-up is secure – the unit is properly located and connected, and all adjustments are made prior to operation.  Where a web cleaner is fitted, we recommend the corona treater is fitted afterwards so you are treating a cleaned web

·Each treater is connected to its generator by a thick insulated high-power cable, which prevents electrical interference.  These cables are available in various lengths to suit different installations and should not be shortened on-site.

·Before starting the corona treater, check the starting Dyne level of the substrate being used and the Dyne level required – our corona stations are adjustable to ensure the correct level of treatment

Optimising performance:

·We recommend inspecting the removable cartridge once a week and giving it a quick and simple clean if necessary.  A more thorough clean is needed once a month.  Gently use a soft cloth with a small quantity of alcohol to wipe both sides of the electrodes – if you prefer you can use soap and water but be careful to dry the electrodes completely before re-installing to avoid flashovers

·Before re-installing, ensure the wiring to the electrodes is clear of any obstruction and check the gap between the electrodes and backing roller is 1.5mm.  We provide a flexible tool for this

·If there are any burn marks, these parts cannot be cleaned and should be replaced. Likewise, damaged electrodes are cheaper to replace than repair

·The backing rollers should be inspected regularly and cleaned on the same basis and using the same method

·Always ensure the backing roller has its carbon brush attached – this will avoid corona treatment of the ball bearings and subsequent failure.

·Each corona treater is supplied with its own precision air system for cooling the electrodes and extracting the Ozone produced in the process, based on its power rating.  We advise a regular inspection to ensure efficient operation

Other facts you need to know:

·Our corona treaters are suitable for conductive and non-conductive substrates and are fitted with ceramic electrodes and stainless-steel backing rollers.  These require less maintenance because they do not corrode, which is especially important in humid production environments

·The encoders and sensors should be checked periodically but are generally low maintenance – the Operation Manual incudes advice on this

·Where moisture build-up is an issue, for example after the system has stood unused for a period such as a weekend shutdown, an air blower can be fitted to dry the electrodes prior to operation – this is usually applicable only under conditions of high humidity

·Electrodes can be disengaged but must be left in place and the power adjusted

·Typical life-expectancy of an electrode is 3-4 years and for a backing roller around 8 years – but both will last longer with regular maintenance

·You can run narrow web through a wider corona treater without problem

·You can use a small vacuum cleaner to remove the dust and compressed air to clear the filters in the cabinet

Help is always at hand:

·If something goes wrong with your corona treater, we can usually help you without the need for a technician to visit.  There is the capability of remote analysis via a laptop and in many cases, we can get you back up and running quickly.

I hope these guidelines are useful and allow you to get maximum benefit from your Vetaphone technology.  If you’d like more information, we’re always available at:

www.vetaphoneservice.com

-New system designed for fast ROI in high quality digital label production

-Innovations in digital printing address growth segments in sector

-Gallus Screeny printing plates produce striking labels

-Joint trade show exhibit underscores HEIDELBERG Group’scommitment to label segment

Heidelberger Druckmaschinen AG (HEIDELBERG) and its Swiss subsidiary Gallus are showcasing solutions for the growth segment of label printing in their “Your Partner for Label Solutions” exhibit (Stand 3228) at Labelexpo Americas 2022. The fair is taking place from September 13 to 15 in Chicago. One particular highlight is the new fully digital Gallus One label printing system, which is based on the tried-and-tested Gallus Labelmaster press platform. The system is geared toward the cost-efficient and sustainable production of high-quality labels, thereby delivering a reliable return on investment (ROI) for a wide range of customers. As a reel-to-reel UV inkjet digital inline label press with a width of 340 mm, a resolution of 1,200 dpi, four colors plus white, and a print speed of up to 70 meters per minute, it is suitable for a whole host of applications and therefore makes a move into digital label production particularly cost-effective. What’s more, Gallus One can be fully integrated into the Prinect workflow from HEIDELBERG. Developed jointly by HEIDELBERG and Gallus, the system combines the digital printing and software know-how of the market leader in sheetfed offset printing with the many years of extensive expertise Gallus in label printing.

“Digital printing is and will remain a key technology for HEIDELBERG! The new Gallus One is further proof of this,” says Dr. Ludwin Monz, CEO of HEIDELBERG. “Our innovations in digital printing are targeting the growth markets in our core business, providing our customers with an attractive and futureproof solution, and thus creating the prerequisites for enhanced competitiveness,” he adds.

Besides the digital Gallus One, HEIDELBERG and Gallus are also exhibiting conventional solutions for cost-effective, high-quality label production. For example, visitors to the trade show will be able to obtain information about the surface finishing options for label converters offered by Gallus Screeny printing plates for rotary screen printing, an in-house development of Gallus. The unique microstructure, stabilized mesh fabric, and perfect structural balance of the photosensitive coating ensure maximum printing quality and consistency – for extremely fine lines, solids, and relief printing. The resulting effects are more eye-catching at the point of sale.

HEIDELBERG and Gallus will additionally be exhibiting their comprehensive range of Saphira consumables for flexographic printing, which are coordinated with the equipment solutions. In the future, customers in the USA and Canada will also be able to purchase these directly online from the HEIDELBERG eShop.

With their joint trade show exhibit, HEIDELBERG and Gallus are emphasizing how important the label market is to the HEIDELBERG Group in general and the Americas market in particular. “The trend toward creative, high-quality labels is continuing and growing too in the USA,” reveals Felix Müller, President Cluster Americas at HEIDELBERG. “The segment offers our customers excellent business options, especially when it comes to digital printing, and HEIDELBERG is showcasing its credentials as a preferred partner with an attractive portfolio at Labelexpo Americas 2022,” he concludes.

A major upgrade to the legacy FIFE-500, the FIFE-500 MAX was designed from the ground up to offer more features and more value

Oak Brook, IL – Maxcess, a global leader in innovative products and services for web handling applications, today unveiled the FIFE-500 MAX web guiding system. Ideal for nonwoven, tag and label, battery converting and numerous other narrow web applications, the FIFE-500 MAX packs in more features while improving accuracy and throughput.

“We took the FIFE-500, which has been an industry favorite for more than a decade and asked our customers what they wanted in a next-generation guiding system,” said Darren Irons, Global Product Manager for Fife and MAGPOWR. “Our biggest takeaway was that our customers want robust networking options, like Ethernet/IP, PROFINET, CC-Link and more. We were able to pack in these features at a lower price point as our previous FIFE-500, giving our customers more features and ultimately more value.”

Featuring a five-inch touchscreen interface with multiple languages, newly designed sensors for enhanced resolution and accuracy, a smoother 8-pole motor for better guiding at slow speeds and an all-new modern design, the FIFE-500 MAX ushers in the next-generation of guiding from Fife, the company who invented the first web guide back in 1939. The FIFE-500 MAX can accommodate web widths up to 600 mm, with maximum tension up to 400 N. Fife will be releasing larger sizes of the FIFE-500 MAX, up to 900 mm and 800 N, in Q4 of 2022.

See the new FIFE-500 MAX in action now: FIFE-500 MAX

Visit www.Maxcessintl.com or call 1-844-MAXCESS to learn more about our next-generation guiding solution today!

About Maxcess: Maxcess helps its customers maximize productivity through innovative products and services worldwide. By combining more than 400 years of global service and support across the storied product brands of RotoMetrics, Fife, Tidland, MAGPOWR, Webex, Valley Roller, Componex and Maxcess Vision Systems, Maxcess offers an unrivaled network of application experts and end-to-end web handling solutions to help you work better, faster and smarter. Visit them online at www.maxcess.com

Itasca, IL – Xeikon’s Panther Technology, introduced in 2017, is based on UV inkjet and is the most cost-effective technology to address specific end-use markets, focused on labels across industries such as chemical, durable, cosmetic and premium beer labels. All these applications benefit from certain durability such as scratch, scuff, and rub resistance and a glossy tactile look and feel. UV inks tackle all these requirements.

Today, Xeikon announces its PantherCure LED series, a new family of inks for use with Panther technology. The PantherCure LED inks come with new waveforms, software and optimized screening. These deliver a long list of benefits:

• Wider application range: LED curing generates less heat exposed to the substrate. More heat-sensitive substrates can be used with a water-based cool-down process

• A broader color gamut enabled to address more brand colors

• Increased image quality by introducing a new screening, waveform and ink, delivering consistent UV curing throughout the time

• More sustainable option – eliminates waste of mercury bulbs

• Improves the Overall Equipment Efficiency (OEE):

• LED provides a 10 times longer lifetime and reduces maintenance. Lamp replacement every 2,000 hours for a mercury lamp versus 20,000 hours for LED

• Eliminating downtime related to starts-and-stops due to warming-up and cooling-down of the mercury bulb

• LED ink curing requires less energy for the same speed thereby decreasing the overall energy consumption, having a direct impact on the total operating costs

• The in-depth curing of LED light results in better ink-to-substrate adhesion.

• Combining these new elements (ink, screening, waveforms, software) reduces ink consumption by 30% on average, depending on the content of the job.

“Today we already supply LED UV-inks to the Xeikon Jetrion base, therefore adding UV-LED inks was the next logical step for our Panther technology. Just last year we introduced a new generation of presses, the successors of the Xeikon PX2000 and Xeikon PX3000, affirming our commitment to the label market and UV inkjet label business,” said Filip Weymans, Xeikon’s VP for worldwide marketing. “Xeikon is renowned for having a determined sustainability program and the PantherCure UV LED series contributes to those goals.”

The new inks are available on newly manufactured Xeikon PX3300 and Xeikon PX2200 as of October 2022. Starting in 2023, current customers of prior models of the Panther Press, Xeikon PX3000 and PX2000 will be eligible for field upgrades.

“The past couple of years have demonstrated that innovative companies with “future-proof” products are those that provide the best options to the customer for application choice and the highest OEE to safeguard their business goals,” said Weymans. “Field upgradeability of existing equipment with new innovations will protect customers’ investments. This is a perfect example of how Xeikon is market-agile and customer-focused.”

Xeikon is the only supplier, for the label printing industry, offering multiple digital printing technologies, dry-toner and UV inkjet; all with different values and benefits allowing an application-specific choice for printers and converters.

ABOUT XEIKON
Xeikon, a division of Flint Group, is a long-standing leader and innovator in digital printing technology. Grounded in the principles of quality, flexibility and sustainability, Xeikon designs, develops and delivers web-fed digital color presses for label and packaging applications, document printing, and commercial printing. These presses utilize different imaging processes, open workflow software and application-specific consumables.

In 2015, Xeikon joined Flint Group to create a new “Digital Printing Solutions” division for the leading global print consumables and solution provider to the packaging and print media industries. Flint Group develops and manufactures an extensive portfolio of printing consumables. These include a vast range of conventional and energy-curable inks and coatings, press room chemicals, as well as pigments and additives for use in inks and other colourant applications. The Flint Group is based in Luxembourg and employs around 7,900 people. Globally, the company is number 1 or 2 in all market segments it serves.

For more information about Xeikon, visit www.xeikon.com