TLMI

Obrist Group Plans Gigaplants for Methanol Production as a Climate-positive Global Energy Source

By: Obrist Group

  • Each gigaplant removes more than 6.2 billion tons of CO2 from the atmosphere every year 
  • With 2,700 gigaplants, fossil fuels could be completely replaced
  • CEO Frank Obrist: “At just under 6 cents per kilowatt hour, methanol is far more cost-effective than any other energy source. This will free up market forces for the nearly $50 trillion cost of building the gigaplants. By 2150, the CO2 concentration in the atmosphere can be reduced to the 1950 level.”
  • CEO Frank Obrist will present his concept at the Global Energy Summit of the think tank Diplomatic Council with UN consultant status on May 28 at 3 pm CET (Central European Time). Participation is free of charge after registration: www.diplomatic-council.org/energysummit2024 

Lindau/Germany, Lustenau/Austria – May, 21, 2024 – The German-Austrian industrial group Obrist Group is planning to build so-called gigaplants, a type of giant solar park that will not supply electricity, but green methanol. During production, more climate-damaging carbon dioxide (CO2) is removed from the atmosphere than is released during subsequent use, claims company CEO Frank Obrist. As a result, the gigaplants are said to be CO2-negative and therefore climate-positive. “Net zero is not enough, we are going for net negative,” says the inventor, entrepreneur and visionary: “In order to leave an intact climate for future generations, we need to recapture the carbon dioxide emitted through the extensive use of fossil fuels, i.e. remove it from the atmosphere.” Obrist holds 190 patents that should make this possible. The United Nations supports the concept. The United Nations Industrial Development Organization (UNIDO) recently named the Obrist concept “The Most Promising Solution Award Winner in Energy Efficiency Category”.

Four million tons of methanol per gigaplant per year

The specifications of the planned gigaplants are impressive. Almost four million tons of methanol are to be produced per year on an area of around 280 square kilometers. At today’s energy prices, this corresponds to a sales volume of around 4.3 billion US dollars per year. The annual operating costs are estimated at around 340 million dollars, leaving a gross profit of almost four billion dollars a year. The construction costs for a gigaplant, calculated at 18.6 billion dollars, would therefore be recouped in less than five years, which corresponds to an annual return on capital costs of over 21 percent.

However, the high profitability is only possible if the plant is operated in the Earth’s sun belt, where solar power is available at a cost of just 0.88 cents per kilowatt hour due to the intensity of the sun. These so-called electricity generation costs for the conversion of another form of energy into electricity are between 3 and over 5 cents for conventional solar parks, between just under 4 (onshore) and around 12 cents (offshore) for wind power plants, between 7 and 17 cents for biomass, between just under 8 and 13 cents for natural gas, between ten and 20 cents for hard coal and lignite and between 3.5 and 8 cents per kilowatt hour for nuclear power plants. The Obrist concept therefore generates electricity at more than three times the cost of the cheapest alternative method.

Low costs thanks to production in the desert

However, as electricity is difficult to store on a large scale and even more difficult to transport, it is “only” used for electrolysis in the gigaplant to produce hydrogen from water in the first step and methanol from this in the second step. Methanol is liquid at normal temperature and can be transported via all the transportation routes that already exist today for fossil fuels (pipelines, tankers, tanker trucks, etc.). 

The water required for methanol production does not have to be added to the plant because it is taken from the air. A humidity level of ten percent, which is even found in the desert, is sufficient to produce the coveted methanol. The gigaplants can therefore be set up in deserts or on other wasteland that could not be used for any other purpose anyway. This keeps costs low and there are no conflicts with settlement projects or agriculture. The Obrist Group puts the cost of liquid methanol produced using solar energy and “desert water” at less than 6 cents per kilowatt hour, far less than any other known energy source. What’s more, unlike other sustainable energy generation methods such as photovoltaics or wind power, methanol is base-load capable and is therefore available regardless of weather conditions.

Over six billion tons of CO2 from the atmosphere

More important for the climate than the yield: Gigaplant is expected to remove more than 6.2 billion tons of carbon dioxide (CO2) from the atmosphere every year. This means that the gigantic energy factory will be CO2-negative on a large scale – more CO2 will be taken out of the atmosphere than is later returned when the synthetic fuel methanol is used. Experts refer to this as Direct Air Capture (DAC). 

As a side effect, around 228,000 tons of carbon are produced each year, which can be used to manufacture carbon fibres or plastics, thus increasing the economic efficiency of the plant. The climate benefits from the more than 6.5 million tons of oxygen that are released into the atmosphere every year during methanol production.

2,700 gigaplants in the fight against the fossil economy

According to calculations by the Obrist Group, around 2,700 gigaplants would be needed to completely replace the use of fossil fuels with green methanol. The total cost of building the clean energy factories would be almost 50,000 billion or 50 trillion dollars. “That’s a huge sum,” admits Frank Obrist, “but in view of a global turnover of around 8 trillion dollars a year with fossil fuels, it’s not utopian.” 

The visionary is also planning for the long term: calculations have shown that by 2150, the CO2 concentration in the atmosphere could be reduced to that of 1950 as a result of the gigaplants. In 1950, the CO2 concentration in the air was around 290 ppm (parts per million), while 420 ppm was measured in 2023. Like many scientists, Frank Obrist expects the peak to be around 450 ppm in 2050. From this peak, the proportion of CO2 could be gradually reduced again over 100 years by “sucking” carbon dioxide out of the atmosphere with the help of gigaplants, according to the plan.

Inventor and entrepreneur Frank Obrist is convinced that for the plan to succeed, market forces must be activated alongside politics. His credo: “Because the production, transportation and use of green methanol is many times cheaper than all fossil fuels or other energy sources such as nuclear power, investments in gigaplants represent an extremely lucrative business model.”

Projects in Namibia, Egypt, Thailand and the USA

The Obrist Group recently entered into a global alliance with EWU Tech, DSE Green Technology Holdings with over 25 European technology partners and Global Enterprises to build gigaplants using the patented Obrist process. Projects worth billions are planned in Namibia, Egypt, Thailand and the USA. According to information, so-called “Sub Zero Funds” are currently being set up for financing, which are experiencing lively demand from both industry and institutional investors. 

Surprising at first glance, but understandable at second glance: there is a particularly strong willingness to invest in the oil-producing regions of the Middle East – the entire region is located in the Earth’s sun belt and could therefore participate just as strongly in the newly emerging methanol economy as it has in the oil business to date, which cannot continue “forever” anyway due to the finite nature of fossil fuels.

Even more important for Frank Obrist: “The economically weaker global South in particular will benefit from the switch to a methanol economy due to its geographical location, because the intensity of the sun is particularly high there. In the Middle East, we have seen how the fossil fuel economy has brought an enormous upswing to an otherwise barren desert region. Gigaplants in Africa and other regions of the global South will bring similar positive local development.” This prospect also proved to be a key argument when the concept was presented at the annual meeting of the UN Commission on Science and Technology for Development in Geneva in spring 2024.

Visualization of an aFuel® Gigaplant for the production of CO2-negative methanol / Source: Obrist Group

Kingfisher launches new facility with Open House

By: Mark Andy Inc

Bristol based Kingfisher Labels welcomed more than 100 visitors to its first ever Open House in Yate recently – the event marked the first opportunity to showcase the company’s latest digital print capability and extended flexo capacity in its modern 22,000 sq.ft. headquarters.

Kingfisher’s Andy Watts shows print samples from the DPro 3 to visitors at the recent Open House

Speaking for the company, Karl Jackson, son of co-founder Martin Jackson, commented: “We were delighted with the number of our valued customers and suppliers that attended and the positive comments they made about our organisation and production workflow – we have invested heavily in the new premises and latest flexo and digital technology and it’s really paying dividends.”

With a large portfolio of local and regional artisanal customers, as well as key major accounts to satisfy, the recent addition of digital print capability is seen as crucial to the company reaching its proposed target of £3.6m sales in 2024.  The digital press is a Mark Andy Digital Pro 3 toner-based engine fitted with inline finishing capable of 23m/min CMYK plus white at 1200dpi.

Intended to bring Kingfisher’s growing volume of digital work in-house, the Digital Pro 3 is also releasing valuable capacity on the company’s three flexo presses that are better suited to medium and long run work.  “Having digital capability rounds out our offering and shows we have grown into a good size business that can offer a full service on jobs from very short to very long, and all with a great deal of customer care,” he added.

Citing the current market trends as ‘time to market’ and ‘sustainability’ Mr Jackson says Kingfisher has always adopted a responsible approach to serving the market.  “We can turn jobs quickly, and even quicker now we have the digital press, and we work hard to reduce waste to a minimum, especially with expensive substrates, but the costs of sustainability are still more than most customers can afford to pay in today’s price-conscious market.  That’s where the production efficiency of our new facility comes into its own, and we are grateful that so many took the time to come to see it in action.”

Fiery, Esko, and GIS Announce Groundbreaking Partnership to Streamline Digital Packaging Production

By: Fiery, LLC

The three companies have joined forces to revolutionize the press manufacturing landscape with a turnkey, end-to-end digital packaging workflow.


Fremont, California. May 21, 2024. Industry leaders Fiery, LLC, Esko, and Global Inkjet Systems (GIS) announced a new partnership to provide inkjet press manufacturers with a comprehensive, one-stop-shop digital print solution for packaging. This strategic collaboration leverages over 75 years of combined digital experience to deliver pre-integrated solutions and standardized components from all three companies. This best-of-breed solution helps accelerate the analog to digital transition by reducing development time for press manufacturers, enabling them to swiftly introduce innovative printing solutions to better meet converter and packaging producer needs.

“Fiery, Esko, and GIS joining forces provides press manufacturers with a hassle-free, ready-to-go, end-to-end solution,” said Toby Weiss, CEO, Fiery. “This partnership marks a pivotal moment where our collaboration and expertise converge to redefine what’s possible in digital printing. We’re proud to come together to set the standard for excellence in digital technology, empowering our customers to navigate the digital landscape with confidence and agility.”

Prepress

Esko has a proven track record of managing prepress and color needs across existing plants, including both analog and digital production. Industry-leading solutions, including ArtPro+, Automation Engine, ArtiosCAD, and Phoenix, intelligently digitize, connect, automate, and accelerate the concept to market processes for every packaged product. In fact, Esko solutions enable packaging production for 9 out of 10 major brands. This integration gives Esko’s customers the confidence that digital capabilities can be seamlessly added to existing analog workflows.

Together, Esko and Fiery have co-developed a new color workflow that’s configurable based on customer needs. Customers can choose either Esko Color Engine (fully integrated into Fiery Impress) or Fiery’s color management workflow, which includes Fiery Edge profiling technology, Fiery Spot Pro, and Fiery Color Profiler Suite. This flexible approach helps ease the integration of digital capabilities into flexo shops, and delivers exceptional brand color accuracy, whether matching industry standards or customizing to client brand specifications.

“We’re thrilled to formalize the partnership with Fiery and GIS, a testament to the inherent openness of the Esko software platform” said Joël Depernet, President, Esko. “Our customers need innovative, integrated technology to meet time to market and print quality requirements. And now, we can present a comprehensive, end-to-end solution that packages a best-in-class combination of prepress workflow, color management choices, DFE technology, and printhead controls.”

Digital front end (DFE)

Fiery® Impress™ is a flexible, scalable DFE designed exclusively to support industrial inkjet production. Powering the broadest range of digital solutions in the market, Fiery Impress allows packaging producers to quickly respond to changing market demands, from one-off proofs and versions to short runs to the longest runs supported on press.

Built on an open architecture, Fiery Impress delivers unmatched performance to drive inkjet presses at maximum press speeds with streaming variable data printing (VDP). A native Adobe® PDF Print Engine implementation delivers reliable reproductions of an original PDF, ensuring that the final printed product matches brand designer and customer expectations. Fiery Impress produces the highest quality press output with advanced screening technology that leverages printhead-level optimization, plus image-based missing nozzle and density compensation to reduce print defects on labels and packaging.  

Combining Fiery’s industry leading DFE technology with Esko’s expertise in workflow automation and supply chain color management offers a single solution with unmatched efficiency, enabling press manufacturers to provide a streamlined user experience that optimizes production from job creation to final output, ensuring a seamless transition from analog to digital.

Printhead and machine control

GIS offers premier printhead electronic systems to deliver color ink anywhere throughout the job at speed with accuracy. Their high-performance electronics and core software enable seamless configuration with leading printheads from Epson, Fujifilm Dimatix, Konica Minolta, Kyocera, Ricoh, SII Printek, Toshiba TEC and Xaar, as well as ink delivery systems compatible with all leading suppliers. Combined with the Atlas Ready integration program, it delivers superior industrial inkjet machine control and diagnostics.

Fiery Impress streams RIPped data directly to GIS printhead electronics for maximum press productivity. Any press manufacturer who chooses GIS printhead electronics will have plug-and-play, streaming connectivity to Fiery Impress on day one. GIS’s advanced printhead control systems combined with Fiery Impress ensure exceptional color consistency and uniformity, and, with Esko’s inspection technology, product quality is guaranteed in every print.

“GIS advanced printhead control systems with the Fiery Impress DFE and an Esko prepress workflow provides the ultimate flexibility, scalability, and customizability to meet any customer requirement,” said Steve Williamson, GM, GIS. “We are delighted to join forces to offer a combined inkjet development technology platform to reduce time to market for press manufacturers, builders, and OEMs.”

Drupa 2024

Fiery will present the full end-to-end solution at drupa in Hall 8b, booth B10. Visit Esko just a few meters away in hall 8b, booth A12 to learn more about their fully integrated packaging ecosystem.

About Fiery, LLC

Fiery, LLC is the leading provider of digital front ends (DFEs) and workflow solutions for the growing industrial and graphic arts print industries. With a customer base that includes over 2 million DFEs sold globally, the company offers innovative software and cloud-based technologies that deliver fast performance, stunning color, and exceptional print quality across a broad range of production printing devices.

Fiery DFEs are installed in a diverse range of industry segments, including commercial print, packaging, signs and display graphics, ceramics, building materials, textiles and other specialty applications. With over 30 years of excellent support and service, Fiery has built an unmatched community of customers, dealers, and partners.

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